Carlos Mendes

Plant Production Manager - Automotive · Automotive Tier-1
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City, Country

Executive Profile

Production leader with 12+ years in automotive assembly and component manufacturing. Drives safety, quality and throughput with lean methods, TPM and data-driven problem solving, and leads shift teams of 300+.

Impact at a Glance

84%OEE (from 68%)
45PPM defects
1,100days LTI-free
300+people led

Core Competencies

  • Production management
  • Lean manufacturing
  • Quality (IATF 16949)
  • Health & safety
  • New product launch
  • Shift team leadership

Professional Experience

Vertex Auto Components

FEB 2020 - PRESENT
Plant Production Manager, City, Country
  • Raised OEE from 68% to 84% with TPM and SMED, adding 22k units of annual capacity.
  • Cut PPM defects from 420 to 45 with 8D problem solving and poka-yoke.
  • Achieved 1,100 days without a lost-time injury.

Northline Motors

JUN 2015 - JAN 2020
Production Engineer - Body Shop, City, Country
  • Launched 2 new vehicle programmes and validated 64 robotic weld cells.
  • Reduced cycle time by 11% through line balancing.

Precision Castings Ltd

JUL 2013 - MAY 2015
Graduate Engineer Trainee, City, Country
  • Introduced SPC charts on 12 CNC lines, cutting scrap by 18%.

Education & Certifications

B.E., Mechanical & Automobile EngineeringSample Institute of Engineering · 2009 - 2013
Lean Six Sigma Black BeltIssued 2019
IATF 16949 Internal AuditorIssued 2018